Responses to your questions Bryan.
Can you redefine your issue? The hydraulic system has been "popping" since last August. Making a pop noise randomly. It sounds like it is adjusting to loss of fluid but NO fluid is leaking.
Meaning when exactly does it happen? It's random. Several pops at once then none for a few minutes then 1 pop, and so on.... After set up is complete? Of course after set up is complete. All landing/leveling and slides are extended. I even retracted slides and let it sit thinking maybe a slide issue. Nope, still popping. Once all extended, when you walk up stairs outside, it may pop. Inside you move around and it may pop.
During Set up? Nope. When all retracted there is no popping. Popping occurs whether it's hot out, mild, or cold. Doesn't appear to be temp related.
I saw you made a comment about hearing it in the slide, does that mean static or while extending or retracting. There is no popping when extending or retracting. Only when all are extended.
We did do a test to check to see if the seals were leaking, as per Lippert. They all tested good, no leaks and no leaking visible anywhere. And yes, we did add 2 quarts of the stiction fluid back in September/October. We sent several videos in documenting the issue.
Alliance has been good so far but I am waiting on their next step.